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- Original operating instructions
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- Original operating instructions (32 pages)
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- Contents
- Table of Contents
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Table of Contents
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Table of Contents
- 1 Foreword
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Principles
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Target Group
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Supplier Documentation and Accompanying Documents
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Abbreviations
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Directives, Standards, Laws
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Symbols and Meaning
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Technical Terms and Meaning
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Copyright
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- 2 Safety
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Warning Instruction Markings
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General
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Designated Use
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Unacceptable Operating Modes
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Personal Qualifications and Training
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Safety-Conscious Work
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Safety Notes for the Operator
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Safety Instructions for Installing, Commissioning and Maintenance
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Guarantee Conditions
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- 3 Transport, Storage and Disposal
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Transportation
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3.1.1 Unpack and Check the Delivery Condition
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Lifting and Transporting
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Storage
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3.2.1 Ambient Conditions for Storage
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Disposal
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- 4 Set up and Operation
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Setup
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Data Plate
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Description
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Areas of Application
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- 5 Installation
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Preparing for Installation
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Connecting Pipes
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Filling with Lubricating Oil
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Connecting the Motor
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- 6 Commissioning and Decommissioning
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Commissioning
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6.1.1 Checking the Rotation Direction
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Decommissioning/ Storing
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Re-Commissioning
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- 7 Maintenance and Repair
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Ensuring Operational Safety
- Maintenance Work
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Air Filtering
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Coupling
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7.2.3 Lubrication
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7.2.4 Oil Removal
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- Repair/ Service
- Spare Parts
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- 8 Malfunctions: Causes and Elimination
- 9 Technical Data
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- 1 Maintenance and Repair
- 2 Maintenance Work
- 3 7.2.3 Lubrication
- 4 Repair/ Service
- 5 Spare Parts
- 6 Technical Data
- Download this manual
Edition: 1.0 · 1.2.2017 · BA 232/20-EN
Original Operating Instructions
V-VC 202 | 303
Vacuum pump
V-Serie
V-Series
Drehschieber
Rotary Vane
Table ofContents
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Table of Contents
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Summary of Contents for Gardner Denver Elmo Rietschle V Series
- Page 1 Edition: 1.0 · 1.2.2017 · BA 232/20-EN Original Operating Instructions V-VC 202 | 303 Vacuum pump V-Serie V-Series Drehschieber Rotary Vane...
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Page 2: Table Of Contents
Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 3 Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
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Page 4: Foreword
I 150 Manufacturer’s declaration EU Directive 2011/65/EU (RoHS II) — Abbreviations Fig. Figure V-VC Vacuum pump Suction capacity mbar (abs.) Final vacuum, operating vacuum Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 5: Symbols And Meaning
The noise emitted at a specific loading given as a figure, sound pressure Noise emission level dB(A) as per EN ISO 3744.. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 6: Safety
This applies for example to: • Symbolsforconnections • Dataandmotordataplate • Instructionandwarningplates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 7: Designated Use
ATEX zone 20-22, solvents • usingthemachineinnon-commercialplantsif the necessary precautions and protective meas- ures have not been taken in the plant • installinginenvironmentsthatareatriskofex- plosions • usingthemachineinareaswithionisingradia- tion • backpressuresontheoutletsideofmorethan +0,1bars • modificationstothemachineandaccessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 8: Personal Qualifications And Training
• Peoplemustnotbeendangeredbythefree extraction or discharge of pumped media • Risksarisingfromelectricalenergymustbe eliminated. • Themachinemustnotbeintouchwithinflam- mable substances. Danger of fire by hot surfaces, discharge of pumped media or cooling air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 9: Safety Instructions For Installing, Commissioning And Maintenance
The manufacturer’s guarantee or warranty will no longer apply in the following cases: • Improperuse • Notcomplyingwiththeseinstructions • Operationbyinsufficientlyqualifiedstaff • Usingsparepartsthathavenotbeenapproved by Gardner Denver Schopfheim GmbH • Unauthorisedmodificationstothemachineor the accessories supplied by Gardner Denver Schopfheim GmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 10: Transport, Storage And Disposal
Tighten the eyebolts (Fig. 1/1) firmly. b) The machine must be suspended on the eyebolt using the lifting device for lifting and transport- ing. Fig. 1 Lifting and transporting Eyebolt www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 11: Storage
Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 12: Set Up And Operation
Cooling air inlet Rotation direction plate Cooling air outlet Drive motor Oil filling point hot surfaces > 70 °C Oil sight glass Oil remover housing Oil discharge point Gas ballast valve www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 13: Data Plate
Please contact the manufacturer should the unit be used under such conditions Ifitisinstalledintheopenairtheunitmustbeprotectedfromenvironmentalinfluences,(e.g.bya protective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 14: Installation
• Thebearingsurfacemustbeatleastthesame size as the machine • Thebearingsurfacemustbeabletobearthe weight of the machine It is possible to install the machine on a firm base without anchoring. When installing on a substruc- turewerecommendfixingwithflexiblebuffers www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 15: Connecting Pipes
Fill the lubricating oil (for suitable types see the “Maintenance” section) via the oil filling point (Fig. 2/H) up to the upper edge of the sight glass (Fig. 2/I). b) Close the oil filling points. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 16: Connecting The Motor
NOTICE Power supply The conditions at the installation location must match the information on the motor data plate. Without derating the following is permissible: • ±5%voltagedeviation • ±2%frequencydeviation www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 17: Commissioning And Decommissioning
Breathing in these aerosols all the time could damage your health. Therefore you must ensure that the installation room is well ventilated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 18: 6.1.1 Checking The Rotation Direction
Re-commissioning a) Check the condition of the machine (cleanliness, cabling etc.). b) Drain the preserving agents. For installation see Section 5 Page 14 For commissioning see Section 6.1 Page 17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 19: Maintenance And Repair
Check for coupling wear 7.2.2 daily Check the oil level 7.2.3 500 - 2000 h Change the oil 2000 h Change the oil separator elements 7.2.4 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 20: Air Filtering
) the filter parts can be removed for clean- Fig. 5 Gas ballast valve ing. Clean the filter cartridge (Fig. 5/f ) by purging or re- Cover place it. Filter cartridge Re-assemble in reverse order. Countersunk screw www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 21: Coupling
Frequent starting up and high ambient tempe- Screws rature The service life of the sprocket (Fig. 6/k) is reduced as a result of this. Cooling coil Re-assemble in reverse order. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 22: 7.2.3 Lubrication
If the oil is subject to high temperatures (ambient or intake temperatures over 30 °C, insufficient cooling, 60 Hz operation etc.) the oil change interval may be extended by using the recommended synthetic oil. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 23: 7.2.4 Oil Removal
Insert new air oil removers with the open lock symbol (see Fig. 8) with the arrow ▼ on the insert and fix turning clockwise (until it clicks into place). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 24: Repair/ Service
The declaration of harmlessness is part of the supplier‘s documentation b) After a repair or re-commissioning, the actions listed under “Installation” and “Commissioning” must be carried out as for initial commissioning. Fig. 9 Clearance certificate 7.7025.003.17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 25: Spare Parts
The use of other parts may lead to Fig. 10 Spare parts list (example) malfunctions and invalidate liability or the guarantee for any consequences arising. Fig. 11 Web site http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... -
Page 26: Malfunctions: Causes And Elimination
The intake filter is dirty Clean or replace the intake Section 7.2.1 filter www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 27 Ambient or intake temperature Ensure it is being used prop- Section 2.3 is too high erly Cooling air supply is ob- Check environmental condi- Section 5.1 structed tions Clean ventilation slots Section 7.2 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
- Page 28 — temperature vapour until the water has evaporated from the oil Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
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Page 29: Technical Data
D 232/20 ➝ V-VC 202 / V-VC 303 • DownloadthePDFfile: http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ V-Series ➝ Data Sheets NOTICE Subject to technical changes. Fig. 12 Data sheet (example) www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH... - Page 30 Gardner Denver Schopfheim GmbH Johann-Sutter-Straße 6+8 79650 Schopfheim · Germany Phone +49 7622 392-0 +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
- Page 31 EC - declaration of conformity 2006/42/EC Hereby the manufacturer Gardner Denver Schopfheim GmbH Postfach 1260 confirms: D-79642 Schopfheim that the machine: vacuum pump of the: Series: V-VC Type: V-VC 50, V-VC 75, V-VC100, V-VC 150, V-VC 200, V-VC 202, V-VC 300, V-VC 303, V-VC 400, V-VC 500, V-VC 700, V-VC 900, V-VC 1100, V-VC 1300 is conform to the regulations of the guideline indicated above.
- Page 32 Company: Street: Post code/ Town: Phone: Fax: Name (in capitals) Position: Company stamp: Date: Legally binding signature: TOS no. / Index: 7.7025.003.17 / 03 Office responsible: GS File management: ..\7702500317 EN.xls Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim...
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